ISO QMS Certified
"Our Science ... Your Success"

How to bond phenolic – Successful phenolic bonding

  • Home
  • How to bond phenolic – Successful phenolic bonding

How to bond phenolic – Successful phenolic bonding

What is phenolic and how to bond phenolic?

Phenolic is a hard dense material made by applying heat and pressure to layers of paper or fabric impregnated with phenolic resin.  Phenolic paper is a type of composite used for PCBs (printed circuit boards).  It is also known as FR-1 or FR-2.  The FR1 has a 130C rating and FR2 has a rating of 105C. Both FR1 and FR2 are used for single layer PCBs.  There are several options used to bond phenolic and the choice is dependent upon additional requirements of the application like electrical properties or thermal properties.
Phenolic is available in rod and tube also. Since this material is so hard it is machinable with tools used for wood or soft metals.

What about FR4?  FR4 is not phenolic based but an epoxy based composite which is very popular for multilayer boards.  FR4 is likely the most popular type.

bond phenolic with 820
High-temperature resistant cyanoacrylates bond phenolic and allow flip chip bonding.

How to bond phenolic?

Phenolic is fairly easy to bond therefore there are many adhesive types are available (and listed below).  When it comes to PCBs there are several points to consider in addition to adhesion.  Most importantly:

  • Electrical Properties
  • Thermal Conductivity
  • Heat Resistance
  • Non-corrosive Nature
  • Flame Resistance
  • Etc…

Review these points with an adhesive specialist.

For structural applications of rod and tube properties to take into consideration may include:

  • Impact Resistance
  • Solvent Resistance
  • Environmental Resistance

Cyanoacrylates:  All grades bond well.  For low odor chose a 94x product.  For high-temperature resistance choose 820.

1 and 2 component epoxies also bond well.  For heat cure epoxies, check the temperature rating of the phenolic to ensure you stay within its limits.  ES578 offers flame resistance and good thermal conductivity as well as good electrical resistance.

Structural acrylics bond phenolic well – consider a non-corrosive, methacrylic acid-free formulation such as TA439 and TA4590.  Permabond TA4392 offers flame resistance and good thermal conductivity.

UV curable adhesives bond well, providing light can reach the bond.  For coating and doming consider UV681 and UV683.

 

Contact us for more information

Contact Us

 Your information is always kept private

Products

Recent Blogs

28Jun
Permabond Europe Launches TA4207 – No surface preparation!

Permabond Europe Launches TA4207 – A new versatile, high strength adhesive Permabond TA4207 expands our existing range of methyl methacrylate (MMA) adhesives, and is a 2-part, 1:1 mix ratio product, which achieves very high shear strength...

Read more
27Jun
What are the best plastic to metal adhesives?

Permabond is often asked, "What is the best glue for metal to plastic?".  It is a tough question - it is like asking what is the BEST flavor of ice cream? As we discuss here, there are metal adhesives that bond some plastics and plastic a...

Read more
30May
How to bond acrylic to stainless steel

Bonding acrylic to stainless steel can be accomplished with a variety of different adhesive types including UV curable, structural adhesive and cyanoacrylate.  Each type has its own characteristics.  UV Curable Permabond UV632 was dev...

Read more
10Dec
Blue Center Innovation Technologies

Blue Center Innovation Technologies – Permabond’s new state of the art development, technical service & QC laboratories Misinto, Italy - 28th November 2018 Permabond has a history of developing and manufacturing engineering ...

Read more
22Jul
How to remove cyanoacrylate adhesive?

How to remove cyanoacrylate adhesive? As we discussed here, there are three basic ways to remove adhesive. Mainly, dissolving, heating, and stress. To remove cyanoacrylate adhesive most effectively, a combination of all three ways may be ...

Read more