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What are structural, tough, second generation, & reactive acrylics?

What is the difference between a structural acrylic, toughened acrylic, second generation acrylic, and reactive acrylic?

They are all structural acrylics!  Adhesives have so many common and technical names it can be difficult to know how to compare them.

Structural adhesives are adhesives that form bonds that can bear a structural load. Generally structural adhesives are epoxy or acrylic.  If the adhesive is acrylic in nature – they might be called structural acrylic adhesives.

Toughened adhesives are adhesives that contain a toughener such as rubber or elastomer.  The toughener makes the adhesive less likely to fracture which can improve peel, tensile strength and impact resistance.  Three common types of toughened adhesives are toughened cyanoacrylates, toughened epoxy adhesives and toughened acrylic adhesives.  Toughened acrylic adhesives are also called second generation acrylic adhesive.

I prefer to avoid the term reactive adhesive as it could have several different meanings.  Some people use reactive adhesive to define adhesives that cure – as opposed to dry.  Others use the term reactive adhesive to describe adhesives that form chemical bonds with the substrates.  Furthermore, others use the term to mean an adhesive that forms a permanent bond.

Another method of characterizing acrylics is by the manner in which they cure.

Characterization by Cure Method

Surface activated acrylics, Surface initiated acrylics, and Two part no-mix acrylics are all terms used to describe acrylics that work when activator (initiator) is applied to one surface and the acrylic resin to the other surface – upon joining cure begins.  These products develop strength rapidly – making them ideal candidates for high speed production.

Two component acrylics, 2K acrylics, 2 part acrylics are terms that usually refer to two components that require mixing of some sort.  Mixing can be done via static mix nozzles.

Structural acrylic 1

Certain two part acrylics achieve enough mixing when a bead of one component is dispensed on top of a bead of the other component.

Structural acrylic 2

Other specialty acrylics are externally mixed such that both components are dispensed at an angle which causes them to free fall together about 15 inches above the parts to be bonded.

Structural acrylic 3

For further help and advice, please contact Permabond.